Plain bearings as performance-enhancing alternative to roller element bearings

Plain bearings offer a reliable way of meeting future requirements in terms of increasing power density, service life and cost optimization. Plain bearings have already proven themselves in a wide variety of applications compared to roller element bearings. Our know-how as one of the world's leading manufacturers of plain bearings enables us to develop customized solutions for your specific requirements.

 

The use of plain bearings opens up new opportunities for our customers in many industries

Due to the increase in performance, plain bearings have already replaced rolling bearings in a wide range of applications. Our expertise as one of the world's leading manufacturers of hydrodynamic plain bearings enables us to develop customized solutions for your specific requirements.

You would like to find out whether plain bearings can be an alternative to roller element bearings in your application?

Maria Mayrhofer

We would be pleased to provide you with more information about your options.

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Plain bearings as a key element in gearboxes for wind turbines

Since 2008, we have been working on bearing solutions for main gearboxes on wind turbines that are already in series production. During a detailed design process, we develop customer-specific and application-driven plain bearing solutions. Power density can be increased even further in future by integrating the bearing functionality into the component using a direct coating. The question of plain bearing vs. roller bearing does not arise here.

 

Why plain bearings can be the alternative to roller element bearings in wind turbines:

Compared to rolling bearing solutions, plain bearings are convincing due to

  • Higher power density
  • Longer service life due to hydrodynamic operation
  • Higher load capacity
  • Higher impact resistance
  • Easier installation
  • Lower overall costs
  • Reduction of installation space
  • Weight reduction
  • Noise reduction

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Are you interested in your benefits with plain bearing vs. roller bearing technology?

Marcus Bohlmann

We would be pleased to provide you with more information about your options.

Get in touch now

Setting new standards in aviation with plain bearings

The advantages of plain bearings (in contrast to roller element bearings) in aviation

  • Higher load capacity
  • Higher speeds
  • More resistant to abrasion, corrosion, cavitation and fatigue
  • Tribological properties — emergency running capability 
  • Reduced noise (-20 dB)
  • Increased efficiency
  • 20% lower fuel consumption
  • 15% lower CO2
  • 50% lower NOx emissions

Would you like to switch from roller bearing to plain bearing technology?

Martin Laher

We are with you right from the start.

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Plain bearing technology in use under the toughest conditions in off-road vehicles

Our plain bearings are particularly suitable for the harsh conditions in motors and transmission in off-road vehicles. With their exceptional resistance to friction, wear and corrosion, our solutions offer a longer service life and lower maintenance requirements. Combined with a more compact design and weight reduction, significant fuel savings and a higher payload can be achieved. You can rely on our plain bearings to deliver consistent performance even under the toughest operating conditions, ensuring optimum functionality and productivity of agricultural machinery.


Advantages of plain bearings over rolling bearings when used in off-road vehicles:

  • Maximization of overall efficiency
  • Long service life due to hydrodynamic operation 24/7
  • No unplanned downtime
  • Reduced maintenance time and costs
  • Insensitive to dirt 
  • High wear resistance
  • High load capacity
  • Lower overall costs
  • Lower weight

Highest performance and reliability in industrial applications

For us, every industrial application is unique and brings with it specific requirements and challenges. Our engineering teams therefore work closely with our customers to develop customized industrial solutions. Our bearings are designed for high performance and provide the reliability you need to minimize downtime and optimize productivity. 

 

The advantages of plain bearings in industrial applications:

  • High wear resistance
  • High shock load capacity
  • Long service life due to hydrodynamic operation 24/7
  • Reduction of installation space
  • Low maintenance costs 
  • Lead-free surface solutions
  • Noise reduction
  • Maximization of overall efficiency

Plain bearings as a robust alternative in metal processing

The use of plain bearings in metal processing depends on the specific requirements of the machine or application in question. Plain bearings are often preferred where high loads, dirt and abrasive conditions can occur and where low maintenance is required. The choice between plain bearings and roller element bearings depends largely on the specific requirements of the application.

 

In metal processing, plain bearings are characterized by a number of advantages:

  • Long service life due to hydrodynamic operation 7/24
  • No unplanned downtime
  • Reduced maintenance time and costs
  • Higher production speeds enable higher production capacities
  • Insensitive to dirt 
  • High wear resistance
  • High load capacity
  • Lower overall costs
  • Lower weight

Merging material and design competence: Miba technology is unique on the market

The Miba Bearing Group combines expertise in hydrodynamic bearing technology. With our engine bearings, we offer a wide range of material expertise and high load capacity at moderate speeds. Our engine bearing technology for turbomachinery includes broad design know-how and enables very high circumferential speeds. With this interdisciplinary knowledge, we offer solutions for diverse applications with different requirements. Plain bearings can therefore be an excellent alternative to rolling bearings in many industries.

Why Miba is the ideal partner for high-performance plain bearings as an alternative to roller element bearings

The Miba Bearing Group is your partner for switching from rolling bearings to plain bearings. Together with our customers, we meet the challenges of making products more economical, environmentally friendly and efficient.

Frequently asked questions about plain bearings as an alternative to roller element bearings

  • Unlimited service life in hydrodynamic operation - lower overall costs
  • Easier installation - simple process 
  • Longer service life due to hydrodynamic operation
  • More compact design - reduction in installation space and weight
  • No moving parts - excellent noise and vibration damping
  • Less sensitive to dust - for harsh environments
  • Less maintenance - lower costs over the service life
  • Easier scalability 
  • Increased load capacity
  • Higher sliding speeds
  • Higher power densities
  • Higher impact resistance

Our team of experts will help you find the perfect solution for switching from rolling bearings to plain bearings. Together, we will find the right solution for your application and provide technical support every step of the way. 
 

Our bearings feature a sturdy steel back, providing strength and support for various applications. The steel back ensures structural integrity and enhances overall durability, enabling the bearing to withstand heavy loads and challenging operating conditions. We offer a diverse selection of high-quality bearing materials, special alloys, to meet specific performance requirements. These alloys are meticulously engineered to provide excellent wear resistance, low friction, and optimal load distribution, resulting in reliable and efficient operation.
 

We are committed to sustainability and offer innovative solutions for your specific requirements. With our lead-free options, you can improve your environmental credentials while maintaining the highest standards of performance and reliability.

The counterparts of bearings in a tribological system are important components of the whole bearing system. Their properties directly influence friction, wear, and overall performance. That's why it's crucial to carefully consider the following essential properties – material and precise geometrical properties. We are committed to providing tribologically optimized solutions that maximize efficiency, extend service life, and elevate the performance of the whole bearing systems. We are happy to discuss how your system can be optimized.

To further improve the performance, overall efficiency and service life of bearings, there are various coating options available. These special surface treatments offer benefits such as increased corrosion resistance, improved lubrication, reduced friction and improved wear resistance. 

The increase in efficiency is highly dependent on the application and the specific parameters of the system. In many cases, however, plain bearings can lead to considerable increases in efficiency. More precise information can be provided after an analysis of the specific application.

Right from the start of the project, the Miba team will support you with design, material and manufacturing expertise as well as our technical application expertise. From the initial phases of design and development to production and after-sales service, our team will accompany you and respond to your questions. By involving the customer from the outset, we can address your specific problems and ensure the successful implementation of your project.

Our processes enable us to map different project sizes. Our flexibility in production processes enables both smaller and high-volume projects. 

Tribology is the science of wear, friction and lubrication and studies the behavior of interacting surfaces in motion. Tribology is a collaborative, multidisciplinary field involving experts in mechanical engineering, manufacturing, materials science, chemistry, physics and more. It is critical to the optimization of bearing design and lubrication in both natural and man-made systems.  Friction is the resistance to movement between bodies in contact with each other. The resulting frictional force can be quantified by the coefficient of friction, which is the ratio between the applied load and the friction. During wear, the irreversible loss of material between interacting surfaces, various physical and chemical mechanisms are at work in the contact area. Friction and wear mechanisms depend on the structure of the tribological system and the induced collective load, which makes quantification and control difficult. To understand tribological theories, the microscopic level of sliding friction and the topography of the surfaces must be taken into account. 

Ask our experts about your options with Miba plain bearing technology.