With innovative PVD coatings from High Tech Coatings, you can optimize the properties of your components: increased wear resistance, improved conductivity, excellent corrosion protection, reduced friction or precise optics.
We develop your customized solution, from prototypes to series production.
PVD stands for “Physical Vapor Deposition.” This is a high-tech coating process in which extremely thin functional layers are applied in a vacuum. Ion bombardment creates a coating at the atomic level that is particularly adhesive, uniform and functional.
This allows specific properties to be improved, such as wear resistance, friction behavior, conductivity or surfaces for optics. PVD coatings are environmentally friendly, solvent-free and enable material combinations that would not be possible using conventional methods.
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In many optical applications, low reflection rates, unwanted light transmission, oxidation, or degradation lead to performance losses and a shortened service life. Stable and precise surfaces are essential, especially in demanding systems such as telescopes, lasers, or measuring devices.
Using physical vapor deposition (PVD), we apply gold or silver layers as well as complex multilayer and dielectric systems to a wide variety of components. These layers offer:
In sensitive areas of application such as medicine, sensor technology, or measuring devices, bacterial colonization can lead to contamination, functional limitations, or reduced durability. At the same time, the materials used must be biocompatible.
With targeted PVD coatings based on nickel, silver, copper, or titanium, we offer effective solutions for reducing bacterial contamination. Our coatings improve:
Antibacterial effect on relevant contact surfaces
Biocompatibility and material compatibility
Surface wettability and cleanability
Our antibacterial PVD coatings are used in medical devices, sensitive sensor systems, and safety-critical applications. They ensure increased operational safety and support compliance with hygiene standards.
In many industrial and scientific applications, chemical reactions must be specifically influenced, controlled, or accelerated. High purity requirements, complex geometries, and expensive materials pose additional challenges for coating technology.
With high-purity PVD coatings made of precious metals from the platinum group or rare earths, we enable precise catalytic functionalities, even on components with challenging geometries. Our catalytic layers offer:
These PVD coatings are used in semiconductor manufacturing, medical technology, the chemical industry, and aerospace, among other areas. They meet the highest requirements for purity, functionality, and resource efficiency.
Mechanical components are often subjected to high loads due to friction, adhesive and abrasive wear, temperature peaks, or lubricant failure. All of this leads to loss of function, increased maintenance costs, or shorter service life. Particularly critical: stick-slip effects, hydrodynamic instability, or loss of lubrication.
We replace conventional bearing solutions with lead-free PVD direct coatings for bearings and complex geometries. Our tribological coatings offer:
PVD coatings are designed for applications involving high temperatures, dynamic loads, and complex assemblies such as gears, bearings, and gear wheels. This makes them ideal for automotive, aerospace, energy technology and defense technology applications.
In high-precision systems, undefined resistance values or insufficient service life can quickly lead to malfunctions, efficiency losses, or overheating. Reliable electrical properties are crucial, especially in sensor technology, medical technology and power electronics.
We achieve precisely defined resistance values with PVD-based functional coatings based on alloys containing Ni, Cr, or Cu as well as oxides or nitrides. They remain stable even under dynamic loads. Our coatings offer
Whether in sensors, power resistors, or semiconductor technology, our PVD coatings meet the highest requirements for conductivity, long-term stability, and miniaturization in challenging industries such as automotive, aerospace, sensor technology, and medicine.
Precise solderability is crucial in electronic assemblies. If the solder runs uncontrollably or lacks wettability, there is a risk of malfunctions, short circuits, or unreliable connections. Standard solutions also reach their limits when sintering silver or copper.
Our PVD coatings based on copper, silver, nickel, and solder resist layers made of SiO₂ or AlO₂ ensure reliable and defined solder joints. They offer:
Whether in power electronics, sensor technology, or measuring devices, our bonding layers ensure reproducible soldering processes, reduce scrap, and optimize the electrical and thermal connection of your components.
Fuel cell and electrolysis systems operate under extreme conditions. High temperatures, aggressive media, and sensitive membranes often lead to corrosion, loss of conductivity, or membrane poisoning. The choice of suitable materials is also often limited.
We optimize the function and service life of electrochemical systems with precise PVD coatings based on CroFer, graphite, gold, platinum, oxides, nitrites, and rare earths (e.g., CuNiO, La, Y, Zr, cerium). Our solutions offer:
Our PVD coatings are ideal for applications in SOFC, PEMFC, or SOEC systems, such as on bipolar plates or as a contact layer. Developed for maximum efficiency, stability, and service life in continuous industrial operation..
You know what your application needs. We supply the right PVD coating.
Talk to us about your requirements. We will develop the right solution for you.
PVD coating is particularly environmentally friendly as it does not require solvents or toxic chemicals. The layers are very thin but highly effective and can be precisely controlled. Compared to electroplating, no toxic waste is produced, and unlike CVD, PVD requires significantly lower temperatures.
We coat metals such as steel, aluminum, copper, and titanium, as well as ceramics, plastics, and sintered materials. Even complex component geometries can be reliably processed, axially, radially, or selectively. Component sizes range from a few millimeters to diameters of 1.2 m.
Yes. Our PVD process is so flexible that even the finest components, narrow gaps, or rotationally symmetrical parts can be coated. We develop suitable solutions for your geometry, whether for individual items or series production.
Our technologies are used in the automotive industry, aerospace, medical technology, sensor technology, the semiconductor industry, optics, and the energy sector, among others. In other words, wherever function, precision, and reliability are crucial.
No, possible layer thicknesses range from a few nanometers to approx. 150µm. In addition, these can also be deposited as multilayer coatings.
We can implement everything from prototypes and individual part handling to large series. This also ensures end-to-end traceability at the component level.
Get in touch with us! You will receive a quick, simple, and competent technical assessment of your individual requirements. We are happy to guide you through all phases: from the initial inquiry to layer design, development, scale-up, and series production.
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