Amorphous silicon layers – The perfect polishable coating for precision mirrors

SUPERFLAT Si is a highly advanced amorphous silicon layer that has been specially developed for polishable coatings. It offers an extremely low roughness of less than 1 nm, enables easy processing and ensures improved reflection efficiency in optical systems.

The benefits of SUPERFLAT Si

What is SUPERFLAT Si?

 

SUPERFLAT Si is a high-precision amorphous silicon layer that has been developed as a polishable coating for precision mirrors. It is characterized by an extremely low roughness (<1 nm) and enables precise shape correction and improved optical performance.

 

Thanks to its wide range of applications, SUPERFLAT Si is suitable for

  • Mirror coatings in the aerospace industry
  • Industrial class laser systems
  • Optics in telescopes
  • The semiconductor industry

 

The coating can be applied to various metals, ceramics and alloys without affecting the properties of the substrate material.

Challenges in high-precision optics

 

Without a high-quality amorphous silicon layer, the following challenges can occur:

  • High surface roughness — Uneven structures impair optical performance and require complex post-processing.
  • Long polishing times — Conventional materials are difficult to process and increase manufacturing costs.
  • Restricted material compatibility — Not all surfaces are suitable for conventional polishing or layer optimization.
  • Impaired reflection efficiency — Uneven layers reduce optical performance across various spectral ranges.
  • Higher production costs — Time and resource-intensive processes increase manufacturing costs and limit scalability.

 

SUPERFLAT Si solves these challenges and enables the highest precision with minimal processing time.

Would you like to find out more about amorphous silicon layers from Miba?

Helmut Birnleitner
Head of Sales and Technology

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Your advantages with amorphous silicon layers from Miba

 

  • Low roughness and high reflection values – Roughness values below 1 nm for the highest attainable optical perfection on the polishable coating for high-precision optics.
  • Shorter processing times until the final surface roughness is achieved – Less pre-processing required, excellent polishability of the coating.
  • Free choice of mirror material – Superflat Si is finished on the layer, not on the mirror material.
  • Simple shape correction processes within the layer – Precise adjustment for spherical, aspherical and free-form optics.
  • Wide wavelength range – Suitable for applications ranging from EUV to IR
  • Homogeneous material properties – Consistent machinability from the first nanometers.

Why Miba?

 

Miba offers high-precision coating solutions developed for maximum efficiency, durability and quality.

 

  • Advanced manufacturing technologies – Automated and optimized processes for maximum precision.
  • Flexible production capacities – Custom-tailored solutions for one-off manufacturing as well as for series production.
  • Full service support – From development to series production, including packaging and logistics

Useful information & technical data

Find out more about the technical properties and advantages of amorphous silicon layers in the folder.

FAQ: Frequently asked questions about SUPERFLAT Si: Our amorphous silicon layer

SUPERFLAT Si is used for high-precision optics, including

  • Mirror coatings in the aerospace industry
  • Industrial class laser systems
  • Optics in telescopes
  • The semiconductor industry

The amorphous silicon layer is deposited using a PVD process, resulting in a uniform, highly polishable layer with high precision.

The layer thickness can vary depending on the application and ranges from 1 µm to 100 µm​.

The coating is compatible with metals, ceramics and alloys and enables precise surface finish optimization without affecting the material properties.

Thanks to its excellent polishability, the final roughness can be achieved quickly, significantly shortening the processing time and creating more precise optical surfaces. This provides a perfect polishable coating for high-precision optics.

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